Bison Inc. Completes Major 85,000+ Sq. Ft. Facility Consolidation to Boost Manufacturing Efficiency and Capacity

Bison Inc. Completes Major 85,000+ Sq. Ft. Facility Consolidation to Boost Manufacturing Efficiency and Capacity

LINCOLN, Neb. — Bison Inc. is proud to announce the successful completion of a comprehensive facility consolidation, unifying all core manufacturing, powder coating, safety padding, and logistics operations under a single, expanded roof.

Following two years of continuous development—starting with breaking ground on an 85,000+ square foot addition in the spring of 2023—the multi-phase expansion at the company’s Lincoln headquarters is officially complete.

Streamlining Operations to Better Serve Institutional Buyers

For more than two decades, consolidating Bison’s specialized production lines into a single, unified campus was a strategic long-term vision. Post-COVID demand for high-durability institutional sports equipment accelerated those plans, driving the investment in a modern, integrated footprint.

By bringing all primary operations under one roof, Bison has established a more agile and efficient manufacturing pipeline. Key advancements include:

  • Unified Production Flow: Seamless handoffs between primary fabrication, CNC machining, precision welding, and custom woodwork.
  • In-House Finishing: Streamlined powder coating and specialized safety padding manufacturing within the central facility footprint.
  • Expanded Warehouse & Logistics: A completely re-engineered shipping floor featuring high-density pallet racking designed to accelerate order fulfillment and improve inventory turnaround.
  • Enhanced Working Conditions: Climate-optimized workspaces and expanded floor layouts designed to improve employee safety, throughput, and ergonomics.

Overcoming Transitional Challenges with Minimal Disruption

Executions of this scale require continuous adaptability. Throughout the construction and relocation phases, Bison staff actively restructured floor plans, re-routed material handling pathways, and re-racked entire warehouse inventories—all while maintaining active production schedules to protect customer timelines.

"A project of this magnitude is only possible through the resilience and extraordinary effort of our workforce," noted Bison leadership. "Our production staff, warehouse crews, and department leaders worked tirelessly to manage inventory shifts, relocate heavy machinery, and minimize downtime. We extend our sincere gratitude to our entire team for their dedication throughout this transition."

A Note of Gratitude to Our Authorized Dealer Network

Bison extends its sincere appreciation to its nationwide network of authorized dealers, athletic directors, and facility managers for their patience and partnership during this transformation.

With full operational capacity now live across all departments, Bison is uniquely positioned to deliver shorter lead times, expanded custom engineering capabilities, and the premium equipment quality institutional facilities have relied on for over 50 years.

For inquiries regarding order status, product submittals, or updated delivery timelines, contact your regional Bison Sales Representative or visit bisoninc.com.

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